800 Aaen pipes carburetor set up suggestions

97INLINE4

New member
I recently put a set of new Aaen pipes on my 97 800. My questions is people running Aaens what is your current carb setups for pilots and mains. I know Aaen says factory but im running Fat! I am running 9000 rpms at 750 elevation. I have a whole mess of jets and pilots to play with, some people running leaner mains and 1 size up pilots. I have also been running the shelf in the airbox. Any input would be appreciated what has worked with you. Thank you
 
For a stock-internal 1997 Yamaha Vmax 4 800 running Aaen quad pipes at 750 feet elevation, the consensus among experienced V4 tuners contradicts Aaen's official manual. While Aaen historically recommended staying near the stock 143.8 main jets and 47.5 pilots, real-world track and trail conditions require deliberate tuning to maximize power at 9000 RPM and prevent mid-range burble or top-end lean-out.


Setup StrategyMain JetsPilot JetsNeedle PositionFuel / Air Screws
The "Safe & Baseline" Setup147.5 to 150 across all 4 carbs50 (One size up)3rd clip (Middle)1.25 to 1.5 turns out
The "Hot Pipe" Setup135 to 140 across all 4 carbs50 to 52.52nd clip (Leaned out)1.0 to 1.25 turns out
 


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